Minutes of the 8th Meeting on Rad. Tolerance of el. comp. in the LHC-caverns
February, 5th, 1999
 
 

Present:

        B. Allongue     CERN
        J. Bohm         CERN/Prague Acad. of Sci.
        I. Crotty       CERN/RS California
        W. Dabrowski    CRACOW
        F. Faccio       CERN
        P. Farthouat    CERN
        A. Fucci        CERN
        B. Hallgren     CERN
        R. Hammarstrom  CERN
        P. Jarron       CERN
        H. Kurashige    Univ. Kobe
        M. Letheren     CERN
        E. Lorfevre     CERN/Univ. Montpellier
        R. Richter      MPI Munich
        W. v. Sprolant  CERN
        G. Stefanini    CERN
 

Date of next PROSPERO irradiation: April, 28th, 1999 .
 

1. J. Bohm: Status of ATLAS-SCT power supplies

Jan described the overall power needs of the ATLAS Semiconductor Tracker SCT). The total system (barrel and forward) consists of 4088  Modules of four Silicon strip detectors each. Each Module has a separate ground and hence a separate power supply, which has to supply 5 voltages between 3.5 and 10V at currents of a few mA up to about 1 A. Total nominal power per supply (delivered to the module) is 5 W, which gives a total of about 20 kW consumed by the whole system. To this number cable losses of about 5 kW have to be added. About of this amount is dissipated inside the Inner Detector, where thin aluminium cables have to be used, the rest outside, where thick copper cables can be used.- Because of considerable voltage drop on the supply cables (up to 2 V) remote sensing is foreseen for precise voltage definition at the modules.
The voltage supply system of the Silicon Strip detectors, which also includes HV of up to 400 V for detector depletion, is controlled by DCS
and interlocked by hardware to a temperature monitoring system. The HV supplies are developed by Cracow. Presently 4 LV channels, respectively 8 HV channels will go on a 6U card, which allows 48 SCT-Modules to be served by one crate (12 LV and 6 HV cards) and therefore 86 crates are needed for the whole system.- Prototype units, containing the full functionality will be tested in summer 99.
Up to now the power supplies were foreseen to operate in USA15, well sheltered from radiation, but at considerable extra cost because of long cables. Recently it appeared that fire safety rules at CERN will impose additional protective material, which will increase cable diameters and cost.- Under this circumstances the location of the PSs will be reviewed in the light of the relatively favorable results on rad-tolerance of power supplies obtained in the PROSPERO run. Jan plans to perform similar tests of the SCT power supply system during the PROSPERO run in april.
The question of tolerance to magnetic field will also have to be addressed (see discussion below).
The total cost forseen for the LV supply system is 300 CHF/module, including crates.

2. B. Allongue: Status of post-PROSPERO tests of irrad. power supplies

Bruno briefly summarized the results of the PROSPERO run of september, 30th, 98, where seven different power supply types had been tested, one unit of each up to about 2 * 10^11 n/cm^2 (nominal ATLAS dose in 10 years, including a safety factor of 4) and another one up to 2.3 * 10^12 n/cm^2.
All units with the lower dose survived and operated inside specs. The other ones started to fail beyond 6 * 10^11 n/cm^2. Only one unit, made by CEA, survived up to the end (see prev. minutes for details).
For further analysis of the damaged units four power supply types could now be sent to the manufacturer, two are still waiting for clearance by rad. safety. Results from SYCO and LAMBDA are expected soon. The CEA DC/DC converter, which was irradiated to 2.3 * 10^12 n/cm^2 (equivalent to about 100 years of ATLAS operation) has been analysed by the manufacturer.
Though the unit had apparently operated correctly throughout the irradiation, later analysis had revealed a drift of the output voltage by
60 mV w.r.t. the situation before irradiation. The drift has now been traced back to the failure of the voltage reference circuit. After
replacing this circuit the nominal output voltage was restored.

Discussion:
Q (W.Dabrowski): The fact that all six power supply types tested at PROSPERO only failed beyond 6 * 10^11 n/cm^2 (equivalent to 30 years of ATLAS operation) is quite encouraging, yet this is a very low "statistics". If e.g. 100 identical units had been tested it might well
have happend that 20 had failed much earlier. Such a result is not excluded by the measurements. For the thousands of power supplies used at
LHC more statistical significance is necessary.
A: This is certainly true. It would be essential to locate the weak point(s) in the power supplies, like, e.g. op-amps and opto-couplers, and
study their rad-tolerance separately and in larger quantities. Components of different producers would have to be compared.

3. B. Hallgren: Re-evaluation of LMBs tested in the PROSPERO run

With the exception of the opto-couplers the Local Monitor Boards (LMBs) had well survived 2.3 * 10^12 n/cm^2, accumulated during the PROSPERO run. Tests immediately after the run showed that the CAN protocol was still operating correctly. Four months after irrad. the unit was re-tested: The AMTEL's EEPROM had changed several memory locations and had to be re-programmed. This demonstrates the necessity of the LMBs in-circuit programmibility.
Bjoern also reported on some other opto-couplers. There seem to be indications that older products may be more rad-tol than the latest
devices. This should be tested in another irrad. run.

4. P. Jarron: Status of rad-tol voltage regulators

Prototypes of rad-tol voltage regulators in ST bipolar technology will only be availabe by end-of-march. Ihere is still hope, they can be tested in the april PROSPERO run.
There was a discussion with ST on the possibility of producing also neg. voltage regulators as requested by some users. For the moment the answer was not very encouraging, as a small demand for those devices is anticipated.

5. R. Richter: Users and test items for the next n-irradiation:

The next PROSPERO run is foreseen for Wednesday, April, 28th.

The following projects have announced their interest in this run:

1) ATLAS-MDT  MPI-Munich  S. Schael/R.R.   ALMY optical sensors

2) ATLAS-TGC  Weizmann    N. Lupu          temperature sensors

3) ATLAS-SCT  Prague      J. Bohm          power supplies

4) ATLAS      Clermont    Ph. Rosnet       Tile calorimeter

5) CMS-Si-Det CERN        G. Stefanini     prototypes of LV supplies

6) CMS        CERN        Ph. Bloch        preshower detector

7) RD49       CERN        P. Jarron        ST voltage regulators

Please send us a mail a.s.a.p. if other projects want to participate.

Typical schedule:
Arriving at PROSPERO site (close to Dijon) in the morning of april, 27th (3 hours by car from CERN). Install and test the
equipment.
april, 28th: irradiation, whole day (9:00h to 16:00h).

6. Discussion on the B-field problem for power supply components:

Measurements done by William v. Sprolant in 1998 have shown that of-the-shelf transformers may become inefficient at B-fields as low as
300-500 Gauss, which is the range of field strengths expected at the periphery of the ATLAS and CMS halls. The same is probably true for
inductances in filters. We need a concept to solve this problem a.s.a.p.
Robert Hammarstroem said that commercial transformers are available, made from higher quality ferrites, which tolerate B-fields like the ones mentioned above. They are probably not much more expensive.
We are looking for a volunteer to analyse the market of this material with the help of Robert and order a number of these units. William v. Sprolant would be ready to test them as soon as they become available.

7. Discussion on rack-cooling in a B-field environment:

William v. Sprolant had also measured the efficiency of air-fans. Theresult was that the electrical motors stopped working around 500 Gauss. It is not known, whether electrical motors with better B-filed-hardness are available on the market. It is probably the same problem of ferrite
quality which we encountered with the transformers. If the magnetic parts of motors could be modified by using a better material, this would probably be the easiest solution. However, electrical motors could also be replaced by pressurized-air or hydraulic-powered motors, which are available for a wide range of power.
There was some discussion on the general concept of rack cooling. In typical LEP-racks a water cooled heat exchanger plus fan was located below each crate as air was streaming serially through all crates and returning through a duct outside the crates.- However, a parallel air-flow could also be envisioned, as was pointed out by William. In this case a single heat-exchange and fan unit (though more powerful) would be necessary as the cool air would only once pass through a crate.
In both cases, serial or parallel ventilation of the crates, magnetic-field resistent fan motors are needed. Here again a careful analysis of available technology on the market would have to be a first step to a solution of this problem.

Robert Richter